Field Controls Air Cleaner 46511500 User Manual

UV-AIRE® AIR PURIFYING SYSTEM  
Model: UV-16/120  
ITEMS INCLUDED IN KIT  
1- UV-Aire Ballast Assembly & Power Cord  
1- Mounting Base  
1- Ultraviolet Lamp  
6- Sheet Metal Mounting Screws  
1- Instruction Sheet  
1- Fiberglass Duct Board Mounting Bracket  
1- UVC Light Shield  
The UV-Aire unit is designed to emit powerful UVC band light rays which sterilize and reduce airborne  
microorganisms as they pass through a heating or air conditioning system. It is installed in the main supply  
or return duct and operates continuously to automatically purify the air in the home 24 hours a day.  
This product is not sold as a medical device and is not for the purpose of diagnosis of any disease or condition nor for  
use in the mitigation, treatment, or prevention of any disease or condition.  
READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY BEFORE PROCEEDING WITH THE INSTALLATION.  
This device MUST be installed by a qualified agency in accordance with the manufacturer's installation instructions. The definition of  
a qualified agency is: any individual, firm, corporation or company which either in person or through a representative is engaged  
in, and is responsible for, the installation and operation of HVAC appliances, who is experienced in such work, familiar with all the  
precautions required, and has complied with all the requirements of the authority having jurisdiction.  
Please retain these instructions after installation.  
Installed By:  
Phone:  
Installation Date:  
 
GENERAL INFORMATION  
The UV-Aire unit uses technology that is recommended by doctors who state that “ultraviolet radiation,  
properly integrated with heating, ventilating, and air conditioning systems, shows the most promise as a  
widely applicable means of air disinfection”.1  
Optional UVC-Light Shield:  
Designed to mount at virtually any angle to guard or shield certain plastics,  
wiring or air filters that may be affected by UVC light.  
SIZING AND SELECTING UNITS  
Optional UVC-Light Shield  
UV-Aire  
(For ducts at least 16" wide)  
Square Footage  
Volts Watts Amps  
Hz  
Up to 2000  
4000  
1
2
120  
120  
30  
30  
.5  
.5  
60  
60  
Notes:  
For applications with multiple systems, we  
recommend one unit per system.  
For larger applications, multiple units are  
recommended. Contact technical support at  
1-252-522-3031 for sizing.  
INSTALLATION  
1. Locate a suitable location for the unit  
downstream from the 'A' coil in the supply  
plenum or in the return plenum; preferably  
downstream from the air filter. For optimum  
"cleaning" effect on the 'A' coil, mount the  
unit in the supply plenum as close as possible  
to the 'A' coil. (See Figure 1)  
CAUTION: Investigate and determine the  
location of the A coil prior to drilling holes in duct for mounting  
unit.  
Figure 1  
NOTE: For duct board installation, refer to enclosed bagged  
assembly containing mounting plate and instructions.  
2. Apply supplied mounting template to air duct in either a vertical  
or horizontal position as shown in Figure 2. (Leave template  
mounted to duct for future reference.)  
1
3. Drill 8" diameter mounting holes at positions indicated on  
template. (See Figure 3)  
1 Richard Riley, M.D. “Airborne Infection: The American Journal of Medicine,  
Sept. 1974, Vol. 57 - 5/16/01  
Figure 2  
WARNING: Never expose eyes or skin to UVC light from any source. Looking directly at the UVC light may cause permanent eye damage or blindness.  
Never operate the UV-Aire Air Purifying System out of the plenum. Avoid touching the glass portion of the lamp with your hands.  
page 3  
 
1
4. Cut out the large opening (1 ⁄2" hole) on the template. (See Figure 3)  
1
1
5. Using a 4" to 2" drill bit, drill a viewport hole as indicated on the template. (See Figure 3)  
6. Optional Light Shield: The light shield may be mounted at virtually any angle. However, when  
deciding on a suitable location, the mounting screw head can not be in the shaded area of template.  
(See Figure 4)  
7. Press shield onto duct wall then secure with screws. (See Figure 5)  
8. Attach the UV-Aire mounting base onto the plenum with the supplied sheet metal screws. (Refer to  
template shown in Figure 3) This must be tight in order to activate the built in safety switch.  
NOTE: DO NOT remove template from duct.  
Head of mounting screw CAN NOT be located in  
shaded area  
Figure 4  
Figure 3  
Figure 5  
WARNING: Never expose eyes or skin to UVC light from any source. Looking directly at the UVC light may cause permanent eye damage or blindness.  
Never operate the UV-Aire Air Purifying System out of the plenum. Avoid touching the glass portion of the lamp with your hands.  
page 4  
 
9. Do not handle the lamp with bare hands. Oils on your hands tend  
to reduce lamp intensity. Install lamp into ballast.(See Figure 6)  
10. Wipe off the lamp glass with the supplied alcohol wipe. Then  
insert the lamp through the center hole of the mounting base.(See  
Figure 7) The power cord must be 90° to the viewport hole on the  
mounting base.  
11. With the ballast pressed against the mounting base, rotate the  
ballast clockwise 90º.  
12. Do not wire the unit into the appliance fan circuit. Premature  
failure of the ballast and lamp will occur. The warranty will be  
voided. Plug the power supply cord into a standard 120VAC  
electric outlet. Check lamp operation by looking through the  
viewport hole. NOTE: The viewport hole is made of glass and  
will not allow any UVC rays to pass through. A blue glow  
should be seen in the duct.  
Figure 6  
13. If blue glow is not seen, make sure the base is properly  
installed onto duct. There is a proving switch located on the  
base that needs to be seated properly onto the duct.  
Make sure when installing the base the plated washer on the  
switch is raised approximately 316". The proving switch must  
be fully engaged. (See Figure 8)  
Figure 7  
14. With aluminum or foil tape, seal all joints and seams of the plenum near the mounting location to  
reduce any direct viewing of light.  
Figure 8  
WARNING: Never expose eyes or skin to UVC light from any source. Looking directly at the UVC light may cause permanent eye damage or blindness.  
Never operate the UV-Aire Air Purifying System out of the plenum. Avoid touching the glass portion of the lamp with your hands.  
page 5  
 
MAINTENANCE  
WARNING: Always unplug unit from the electrical outlet before commencing inspection and cleaning.  
NOTE: Wear disposable, non-absorbent protective gloves prior to inspection procedure in case of  
accidental breakage of glass.  
1. We recommend inspecting and cleaning the lamp at least every 6 months. Frequency depends upon the  
environment. Such as: the type of air filter, duration of use and replacement cycle.  
2. To maintain maximum output intensity, replace the UV-Aire lamp  
annually. The lamp should operate continuously for maximum lamp life  
and light effectiveness.  
REPLACEMENT PROCEDURE  
WARNING: Unplug unit from the electrical outlet before starting  
replacement procedure.  
NOTE: Wear disposable, non-absorbent protective gloves prior to  
replacement procedure in case of accidental breakage of glass.  
Figure 9  
1. Rotate the UV-Aire ballast assembly counterclockwise until it stops.  
(See Figure 9)  
2. Remove the ballast assembly and lamp from the mounting base.  
(See Figure 7)  
3. Remove the lamp from the lamp socket. (See Figure 6)  
4. Install the replacement lamp into lamp socket. Do not handle the lamp with  
bare hands. Oils on the hands tend to reduce lamp intensity.  
5. Wipe off the glass with the supplied alcohol wipe.  
6. Position the ballast assembly power cord 90° to the viewport hole on the  
mounting base. (See Figure 9)  
Figure 10  
7. Slide the lamp though the hole in the mounting base. (See Figure 7)  
8. Press the ballast against the mounting base. Rotate the ballast assembly clockwise until it stops and is  
locked in place. (See Figure 10)  
9. After assembly is firmly in place, plug the power supply cord back into the standard electrical outlet.  
Check lamp operation by looking through the viewport hole. A blue glow should be seen in the duct.  
10. After replacing the lamp, make sure to install the Lamp Replacement Label. Print the date on the label  
and apply to the side of ballast assembly.  
NOTE: If blue light leaks through any portion of plenum and/or around mounting plate, unplug power  
supply cord immediately and seal affected areas and/or rotate ballast and repeat step #8 above.  
11. UV lamps contain a small amount of mercury, like a typical fluorescent lamp. Check with your local  
waste management authority for local disposal or recycling requirements. According to the EPA's  
Universal Waste Rule, these types of lamps may be disposed of into household waste.  
WARNING: Never touch broken lamp or internal contents of lamp. The lamp contains mercury.  
NOTE: In case of accidental exposure to internal contents of lamp, wash hands and any other affected skin area with  
mild detergent. Remove affected clothing immediately. If skin surface is pierced, seek medical attention immediately.  
WARNING: Never expose eyes or skin to UVC light from any source. Looking directly at the UVC light may cause permanent eye damage or blindness.  
Never operate the UV-Aire Air Purifying System out of the plenum. Avoid touching the glass portion of the lamp with your hands.  
page 6  
 
TROUBLESHOOTING GUIDE  
1. Check to make sure 120VAC power is available at the electrical outlet.  
2. Do not wire the unit into the appliance fan circuit. This will cause premature ballast or lamp failure and  
void the warranty. For proper operation, the unit requires 120VAC at all times.  
3. Pull back metal washer on mounting base. If lamp comes on, the base needs tightening to ensure that  
the safety switch is fully engaged.  
4. If lamp does not light up, rotate ballast slightly clockwise or counterclockwise.  
5. If lamp does not light up after rotating ballast, replace lamp.  
6. If unit still does not light up after replacing lamp, replace unit.  
REPLACEMENT PARTS LIST  
LAMP Replacement Part Number  
46511200  
For replacement parts, contact Field Controls at:  
Phone: 1-252-522-3031  
Fax: 1-252-522-0214  
Email: sales@fieldcontrols.com  
CLEAN-UP OF BROKEN LAMPS (see warnings on page two of this manual)  
UV lamps contain a small amount of mercury, like a typical fluorescent lamp. DO NOT touch any of the  
mercury with your bare hands.  
1. While wearing disposable, non-absorbent protective gloves, carefully pick up the large pieces of glass  
with your hands.  
2. Then, vacuum the entire area with a standard household vacuum cleaner ensuring the removal of all  
lamp material.  
3. Dispose of the pieces of glass, the vacuum cleaner bag, and the disposable gloves in a sealed  
garbage bag.  
4. Check with your local waste management authority for local disposal or recycling requirements.  
According to the EPA's Universal Waste Rule, these types of lamps may be disposed of into  
household waste.  
5. Wash hands and remove and wash clothes for added safety measures.  
WARNING: Never expose eyes or skin to UVC light from any source. Looking directly at the UVC light may cause permanent eye damage or blindness.  
Never operate the UV-Aire Air Purifying System out of the plenum. Avoid touching the glass portion of the lamp with your hands.  
page 7  
 
LIMITED WARRANTY  
Field Controls, LLC (“Company”) warrants that its products shall be free from defects in material and workmanship  
under normal use for the limited period indicated, from the date of manufacture, subject to the provisions 1-8 below.  
Eighteen (18) months  
All Field Controls Products (except for those listed below as 5 years or 90 days).  
Five (5) years  
Field Controls Direct Vent Systems (FDVS), Field Oil Vent Kits (FOVP), and ComboVents (CV).  
Field Controls warrants that the products listed below shall be free from defects in material and workmanship under  
normal use for the limited period indicated, from the date of purchase by the consumer, subject to the provisions  
1-8 below.  
Ninety (90) days  
UV lamps/bulbs  
Provisions:  
1. During the limited warranty period, Company, or its authorized service representative, will repair or replace, at Company’s  
option, without charge, a defective Product. Product that is repaired may be repaired with new or refurbished replacement  
parts. Product that is replaced may be replaced with a new or refurbished product of the same or similar design. Company  
will return repaired or replacement Product to customer in working condition. Labor charges are not covered as part of the  
limited warranty.  
2. With regard to UV lamps/bulbs, customer shall be required to include a "valid proof of purchase" (sales receipt) identifying  
the Product purchased (Product model or accurate date code information) and the date the Product(s) was purchased.  
3. Product whose warranty/quality stickers, Product serial number plates or electronic serial numbers have been removed,  
altered or rendered illegible shall not be covered under the limited warranty.  
4. Defective Product must be returned to Company, postage prepaid.  
5. IN NO EVENT SHALL COMPANY BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL, OR SIMILAR  
DAMAGES (INCLUDING, BUT NOT LIMITED TO, LOST PROFITS OR REVENUE, INABILITY TO USE PRODUCT, OR OTHER  
ASSOCIATED EQUIPMENT, THE COST OF SUBSTITUTE EQUIPMENT, AND CLAIMS BY THIRD PARTIES) RESULTING FROM  
THE USE OF PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the  
above limitation or exclusion may not apply to you.  
6. THIS WARRANTY AND REMEDIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND  
CONDITIONS, WHETHER ORAL, WRITTEN, EXPRESS, STATUTORY OR IMPLIED. TO THE EXTENT PERMITTED BY LAW,  
COMPANY DISCLAIMS ALL IMPLIED AND STATUTORY WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY  
AND FITNESS FOR A PARTICULAR PURPOSE.  
7. Company makes no warranty of any kind in regard to other manufacturer’s products distributed by Company. Company will  
pass on all warranties made by the manufacturer and where possible, will expedite the claim on behalf of the customer, but  
ultimately, responsibility for disposition of the warranty claim lies with the manufacturer.  
8. Product that has been subjected to misuse, accident, shipping or other physical damage, improper installation or application,  
abnormal operation or handling, neglect, fire, water or other liquid intrusion are not covered by the warranty.  
The health aspects associated with the use of these products and their ability to aid in disinfecting of environmental air have  
not been investigated by UL.  
Phone: 252.522.3031 • Fax: 252.522.0214  
© Field Controls, LLC  
P/N 46511500 Rev B 08/09  
 

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