Field Controls Water System CW HD 1 User Manual

CLEARWAVEWATER CONDITIONER  
Model: CW-HD-1  
The ClearWaveis the most advanced hi-tech computerized anti-scale  
device available today. It operates by using a programmed ‘chip’ to  
constantly cycle through and induce over 200 different electro-magnetic low  
frequency wave pulses into the water. These wave pulses produce water  
with remarkable anti-scale properties, without adding salts or chemicals, at  
an operating cost for electricity of approximately $5.00 US per year.  
POWER SPECIFICATIONS:  
18 VAC, 5 Watts,.09 Amps  
PRODUCT QUESTIONS  
PHONE FIELD FIRST  
for answers on product maintenance,  
operation or replacement part  
questions.  
Phone:(252)522-3031  
 
Low frequency waveforms are emitted through two coiled wires attached to the outside of the water pipe. As a result of  
these waveforms, the two coils are constantly inducing a voltage into the water in the area of the ClearWave™. When  
one coil induces a positive voltage the other coil induces a counteracting negative voltage. This electric field causes the  
calcium or magnesium to remain in solution or suspension and the treated water continues to dissolve scale as it flows  
downstream. Over time, the ClearWave™ treated water helps solve hard water problems in the entire system, including  
pipes, water heaters, showerheads, and appliances. The ClearWave™ is the state-of-the-art in electronic water  
conditioning. The ClearWave™ microprocessor-controlled technology continually varies its frequency, affecting the  
widest range of mineral concentrations and other variables that cause “hard water” problems.  
The length of time required to alter the characteristics of the lime scale is dependent on the mineral makeup of the water  
being treated. The mineral makeup of the water can impact the operation of the ClearWave™’s electrical field. A high  
concentration of iron (soluble and insoluble) causes a disruption and weakening of the electrical field, reducing the  
effectiveness on scale reduction. Under these conditions an iron removal system is required to filter out the iron prior the  
ClearWave™. Additionally, if the water is excessively hard (greater than 25 grains), the ClearWave™ is often less  
effective.  
TESTING FOR HARDNESS AND IRON LEVELS  
High Iron Concentration  
A high concentration of iron (soluble and insoluble) causes a disruption and weakening of the ClearWave™’s electrical  
field, reducing its effectiveness on scale reduction. Under these conditions an iron removal system is required to filter out  
the iron prior to the ClearWave™. We recommend an iron removal system for total iron levels above 0.3 ppm (parts per  
million). Contact your local health department or water authorities for testing your water  
Water Hardness  
On hardness levels above 250 ppm or 15 gpg, two ClearWave™ units should be mounted in series on the incoming water  
pipe. The maximum hardness level the ClearWave™ will effectively work on is 425 ppm or 25 gpg. Above these levels,  
the ClearWave™ should be used in conjunction with a tradition ion exchange water softener to remove hardness and  
condition the water. This allows you to minimize the salt used to remove the hardness and maintain the cost saving  
benefits of the ClearWave™ water-conditioning system.  
Page 3  
 
INSTALLATION  
WHERE TO INSTALL THE CLEARWAVE™  
1. For domestic water applications, locate where the main water supply pipe enters the home or building. For  
light commercial applications such as dishwashers, ice makers, boilers, water heaters etc., attach the  
ClearWave™ unit to the water supply line to that particular appliance.  
2. Find a suitable location to install the ClearWave™ on the water supply pipe before the piping branches off  
to supply water throughout the home.  
HOW TO INSTALL THE CLEARWAVE™  
1. One set of mounting brackets are provided, for mounting the ClearWave™ onto 1/2” to 1-1/2” water pipes  
or wall mounted near the selected pipe area. Mount the mounting brackets to the base of the ClearWave™  
by using the screws provided. Mount the ClearWave™ onto the pipe with wire ties or to the wall with  
appropriate fasteners. (see Figure 1) For pipe mounting, the wall mount tabs should be removed from the  
mounting brackets. (see Figure 2)  
2. Plug the antenna into each end of the housing. If longer wires are needed, up to 50 feet of 12Ga stranded  
wire can be added to the antenna wires with an insulated butt end wire connector or they can be replaced  
with 65 feet of 12Ga stranded wire.  
Figure 2  
Figure 1  
Page 4  
 
PROPERLY WRAPPING THE ANTENNAE  
The antenna wrap around the water pipe on each end of the ClearWave™ (see  
Figure 1). A minimum of seven fully wrapped coils of the antenna wire, with each  
coil wrapped tightly against the pipe and pressed snugly against each other is  
required for best results (see Figure 3). The operation of the ClearWave™ and the  
antenna installation is not based on direction of water flow, but one antenna MUST  
be wrapped in a clockwise direction and the other wrapped in a anti- clockwise  
direction.  
1. First, wrap the antenna onto the water pipe by securing the right antenna to the  
water pipe next to the ClearWave™ housing with a wire tie. Wrap the right  
antenna clockwise (over the top of the pipe first), keeping the antenna wire tight  
against the pipe and the preceding coil. Secure the end of the right antenna  
wire to the water pipe with a wire tie (see Figure 3).  
Figure 3  
2. Wrap the left antenna onto the water pipe by securing the antenna to the water pipe next to the ClearWave™ housing  
with a wire tie. Wrap the left antenna counter clockwise (Under the bottom of the pipe first), keeping the antenna wire  
tight against the pipe and the preceding coil. Secure the end of the left antenna wire to the water pipe with a wire tie.  
3. When energized, the ClearWave™ modulation indicator lights start flashing sequentially indicating that the  
ClearWave™ is functioning properly. If the indicator lights do not flash sequentially, unplug the power supply, wait  
one minute then plug in the power supply again. If at any time a functional problem is suspected, unplug the power  
supply, wait one minute then plug in the power supply again.  
NOTE: The performance of the ClearWave™ is not affected by the direction or orientation of the unit. The unit may be  
mounted to horizontal, vertical, or diagonally. The ClearWave™ can be used effectively on any type of water pipe;  
galvanized, copper, or plastic.  
NOTE: The ClearWave™ is designed and tested to cause little or no interference to other communication devices, such  
as televisions, and most cordless telephones. Install the ClearWave™ at least ten feet from any radio, television, or  
cordless telephone base unit to eliminate possible interference.  
MAXIMUM WATER CONDITIONING CAPACITY FOR NOMINAL PIPE DIAMETERS  
Nominal Pipe  
1/2”  
3/4”  
1”  
1-1/4” 1-1/2”  
Diameter  
# of Units Req.  
GPM Flow  
1
7
1
16  
1
28  
2
2
45  
61  
Page 5  
 
OPERATION TIMETABLE FOR THE CLEARWAVE™  
The following timetable of events should be used to evaluate the operation of the ClearWave™ during the 180-day  
customer satisfaction period. This is the best way to evaluate the ClearWave™ operation and benefits the ClearWave™  
technology can provide for you and your home. Please note testing for changes in hardness with current testing practices  
will not show you if the ClearWave™ is working. The current practice of determining water hardness is the measurement  
of the concentration of calcium and magnesium in the water. Since the ClearWave™ does not remove any calcium or  
magnesium ions from the water, testing the water before and after the installation of the ClearWave™ will not show any  
change.  
DAY 1:..............................The ClearWave™ action immediately starts to loosen existing scale in both the hot and cold  
water systems. One should find soap lathers more easily.  
DAY 5 and onwards: ........Scale begins to break down and come off water heater elements (immersion heaters) and  
tanks. Most particles are microscopic and will flow through your water system, but some small  
particles may be seen in the water coming from the hot water tap.  
DAY 10 to 16:...................It should be noticeably easier to wipe clean ceramic, plastic, glass, and metal surfaces. By now  
the quantity of bath soap, dish soap, laundry detergent, and laundry softening agents can be  
reduced. Scale should have loosened on taps, showerheads and frequently used appliances  
that boil water (such as coffee makers).  
DAY 16 and onwards: ......Scale should continue to loosen from taps, showerheads, and pipes. With the continuing break  
down and reduction of scale from the heating surfaces of water heaters, water should heat up  
quicker using less energy to achieve the desired temperature.  
After 1 to 2 months:..........Any scaly crust or stains in toilets or under taps should be significantly reduced. No new stains  
or crust should form. Mold that attaches to scale will begin to disappear from shower curtains  
and once cleaned should not reappear. Depending on the water hardness in the area, the full  
effects can take up to 12 weeks, especially if the system has been heavily scaled up over many  
years.  
NOTES:  
1) If iron is present in the water supply, use an iron filter prior to the ClearWave™.  
2) Depending on water hardness or water make-up, two CW-HD-1 units may be required.  
3) The CW-HD-1 can be used on water up to 25 grains of hardness. If over 25 grains, it can be used to aid the  
operation of a water softener.  
MANUFACTURERS’ WARRANTY:  
The ClearWaveunit is guaranteed for 18 months from the date of the original purchase against defects in workmanship  
and material. During that period these defects will be repaired or the unit will be replaced without charge at manufacturers  
option. *This guarantee covers normal consumer usage but excludes damage caused by alteration, accident, misuse,  
abuse, neglect, installation, or normal wear and tear. Should your unit fail within the unit guarantee period, please pack it  
carefully in the original box and return it to your supplier. This guarantee does not affect your statutory rights. Please  
return the warranty registration sheet on the back of this manual, to register your purchase.  
SATISFACTION GUARANTEED:  
In the unlikely event you are not satisfied with the performance of the ClearWave™ Water Conditioner it should be  
returned with the receipt to the point of purchase (complete), and within 180 days of the original purchase date. It should  
be packed in the original, box and is subject to the: * Terms and Conditions of the manufacturers’ warranty.  
For more information on the ClearWave, visit the Field Controls web site at www.fieldcontrols.com.  
P/N 46300500 Rev E 04/04  
 
Page 7  
 
Warranty Registration  
ClearWave™  
Name:________________________________ _____________  
Address: ________________________________ ___________  
City: _____________ State: ____________ Zip Code: ______  
Phone#: ________________ Fax# ______________________  
1. Grains if  
ppm’s if  
2.  
Light  
Moderate  
Heavy  
Very Heavy  
3. Do you have iron present  
your  
YES  
NO  
If Yes, circle one  
ppm’s if Known  
4. Had you installed an Iron  
prior to purchasing  
YES  
NO  
ClearWave™  
5. Where did you purchase  
ClearWav  
™ from?  
6. Date  
7. Mfg. date  
Hardness  
Level  
Briefly describe any current water  
9
problems; scale build up, odor, taste,  
staining, etc____________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
_______________________________  
One  
Light:  
1-3 grains  
17-51  
Moderate  
4-6 grains  
52-102  
Hard:  
7-10  
103-170  
ppm  
Very  
10 grains  
above  
170 ppm  
above  
_______________________________  
(ppm-Parts Per Million)  
Page 8  
 

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